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> Home > 4 Steps to Success > Exterior > Prepare the Surface > Remove Old, Damaged Paint

Scraping | Wire brushing
Sanding | Power Washing
Chemical Removal | Heat Gun

Scraping
This is a traditional effective approach for many flat surfaces from smooth masonry and hardboard to wood and ferrous metal. For maximum effectiveness, keep the scraper sharp and apply even pressure as you scrape in one direction, then at 90 degrees. Use shaped scrapers like triangle or oval shapes to get into corners and on rounded profiles. Take care not to gouge or score wood and be sure not to apply pressure when scraping hardboard. For heavier scraping on hard or metal surfaces try a two-hands scraper. Feather sand all rough edges of remaining paint with a medium grade sandpaper to achieve a smooth finish. Wear goggles or face mask for eye protection, leather or work gloves to protect the skin and limit dust intake with a protective mask or respirator. Scraping is less effective on rough surfaces such as stucco.

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Wire brushing
A stiff metal hand brush works well on brick, stucco and other masonry. Used vertically it is also effective removing paint from wood shingles. Power wire brushing can be used on stubborn areas, but must be used with extreme care. Wear goggles or face mask for eye protection, leather or cloth work gloves to protect the skin, and limit dust intake with a protective mask or respirator.

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Sanding
Areas that have been scraped should be smoothed with sanding. A power sanding tool like an electric belt sander is an option when the substrate is wood or steel. Do not attempt to power sand masonry, hardboard, aluminium or plastic materials.

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Power Washing
A high pressure plain water stream is effective in lifting old, loose paint. Never use harsh cleansers or bleach since they can infiltrate the substrates and inhibit paint performance. Hold the spray nozzle 150mm to 200mm from the surface. To prevent damage, spray at a horizontal or downward angle only. Power washing is not recommended for soft woods like cedar and redwood. Wear goggles and water repellent clothing and footwear.

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Chemical Removal
Strong solvent-based removers work well on most solvent-based and water-based paints, primers, stains, and varnishes. Apply a heavy coat to a small area, about 0.2 m² at a time, using a low-end natural bristle paint brush. Give it plenty of time to work as recommended by the manufacturer. Carefully remove the softened coatings using a putty knife or wooden blade and scrape the material into a cardboard box. Reapply more stripper if needed and then clean the surface with wadded up paper towelling. Do not use steel wool because it can discolour the treated surface. Use these chemical removers only on small vertical and horizontal face-up areas, such as trim and mouldings. Do not use on face-down surfaces such as porch ceilings. Before using these products, clear the area of children and pets. Cover floors and steps and remove plants, rugs and furniture. Dispose of all waste after the job, carefully following manufacturer instructions. Wear goggles or face mask for eye protection; use chemical resistant gloves, long sleeve shirt and trousers to protect the skin; and protect breathing with a respirator designed for use with chemical solvents. There are low odour alternatives to the strong solvent removers, but they may take much longer, especially if the old coatings are thick and old.


  • Carefully select your remover. Some are formulated for specific jobs and will not perform well in other applications.


  • Follow all directions and safety precautions for use and storage of these products. Some products are highly flammable and all fire sources must be extinguished prior to use.

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Heat Gun
Old coatings such as paint and varnish can be removed with a heat gun, but special care is required for safety. A dust sheet should be placed on the ground under the entire work area and must be kept damp by periodic misting with a garden hose. Also lightly spray the area of the building where the coating is to be removed. As the old coating bubbles up and softens, carefully remove it with a putty knife. Place the hot softened coating into a metal container for disposal. Wear goggles or face mask for eye protection; use chemical resistant gloves, long sleeve shirt and trousers to protect the skin; and protect breathing with a respirator designed for use with heat gun paint removal.


  • Do not use a propane torch or a blow torch, as they may pose serious fire hazards. Only use a heat gun designed specifically for paint removal.Do not remove old paint with a heat gun if you suspect it could contain lead. The heat can vaporise the lead and cause a health hazard.


  • CAUTION: Be sure to take the appropriate precautions when preparing surfaces which may contain harmful materials such as lead or asbestos. See our recommendations under the 'Prepare The Surface' section.

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